Synthesis and Characterization of Cellulose Acetate and its Derivatives from  Sawdust and Corn Husk Lignocellulosic Biomass Waste

Authors

  • Nelly Acha Ndukwe
    Department of Chemical Sciences, Mountain Top University, Magoki, Ogun State, Nigeria
  • Olufayo Olusegun Ezekiel
    Department of Chemical Sciences, Mountain Top University, Magoki, Ogun State, Nigeria
  • Nathanael Ilesanmi
    Department of Chemical Sciences, Mountain Top University, Magoki, Ogun State, Nigeria

Keywords:

Cellulose acetate , Cellulose diacetate , Cellulose triacetate , Biomass valorization , Sawdust waste , Corn husk waste

Abstract

The recalcitrant nature of cellulosic biomass waste and its environmental pollution arising from incessant burning and indiscriminate dumping continue to raise global health concerns. This study investigated the synthesis and characterization of cellulose acetate derivatives from two lignocellulosic biomass waste, sawdust and corn husk waste. The work was designed to support biomass valorization of agricultural residues into cellulose esters. Sawdust and corn husk waste biomaterials underwent sequential alkaline treatment using 4 and 17.5 % sodium hydroxide, followed by oxidative bleaching to isolate alpha cellulose. The recovered cellulose was acetylated through a heterogeneous esterification route using glacial acetic acid, acetic anhydride and sulphuric acid catalyst to obtain cellulose acetate, cellulose diacetate and cellulose triacetate grades. The products were characterized by FTIR, thermogravimetric analyses and scanning electron microscopy. Sawdust produced a higher cellulose recovery of 52.3 %, compared with 48.5 % from corn husk waste, indicating its higher cellulose content and better purified pulp yield. However, corn husk waste produced higher acetate derivative yields, with cellulose acetate, cellulose diacetate, and cellulose triacetate yields of 78.0, 79.0 and 83.5 %, respectively, compared with 72.0, 76.0 and 80.0 % for sawdust. FTIR spectra confirmed acetylation through the appearance of ester carbonyl absorption around 1740-1750 cm−1, C-O stretching bands and reduced hydroxyl intensity. TGA showed improved thermal resistance of the acetate derivatives, with major degradation occurring above 250 °C and maximum degradation within the industrially relevant processing range. SEM revealed progressive transformation from fibrous cellulose to denser, film-forming acetate matrices suitable for industrial modification. 

 

Dimensions

[1] Behera, B. K. (2024). Mechanical, viscoelastic, and biodegradability characteristics of ramie fibre‐reinforced acrylonitrile butadiene styrene composites. Journal of Applied Polymer Science, 141(22), e55448. https://doi.org/10.1002/app.55448.

[2] Roy, P., Mohanty, A. K., Dick, P., & Misra, M. (2023). A review on the challenges and choices for food waste valorization: Environmental and economic impacts. ACS Environmental Au, 3(2), 58–75.https://doi.org/10.1021/acsenvironau.2c00050

[3] Tabassum, Z., Girdhar, M., Anand, A., Kumari, N., Sood, B., Malik, T., Kumar, A., & Mohan, A. (2025). Trash to treasure: Advancing resource efficiency using waste-derived fillers as sustainable reinforcing agents in bioplastics. Materials Advances, 6(2), 527–546. https://doi.org/10.1039/d4ma01043d

[4] Yoshioka, M. (2002). Biodegradable plastics from cellulose and lignocellulosics. In Biopolymers online. Wiley. https://doi.org/10.1002/3527600035.bpol9010

[5] Liu, R., Guo, Y., Pei, M., Chen, Y., Zhang, L., Li, L., Chen, Q., Tian, Y., & Xie, H. (2023). Cellulose levulinate ester as a robust building block for the synthesis of fully biobased functional cellulose esters. International Journal of Biological Macromolecules, 246, 125654. https://doi.org/10.1016/j.ijbiomac.2023.125654

[6] Vilela, C., Pinto, R. J. B., Figueiredo, A. R. P., Neto, C. P., Silvestre, A. J. D., & Freire, C. S. R. (2017). Development and applications of cellulose nanofibres based polymer nanocomposites. In Advanced composite materials: Properties and applications (pp. 1–65). De Gruyter Open. https://doi.org/10.1515/9783110574432-001

[7] Nawaz, H., Zhang, X., Chen, S., Li, X., Zhang, X., Shabbir, I., & Xu, F. (2024). Recent developments in lignin-based fluorescent materials. International Journal of Biological Macromolecules, 258, 128737. https://doi.org/10.1016/j.ijbiomac.2023.128737

[8] Abd El-Aziz, M. E., Morsi, S. M. M., Salama, D. M., Elwahed, M. S. A., Shaaban, E. A., & Abou-Zeid, R. E. (2023). Modification of TEMPO-oxidized cellulose nanofibers as a source of potassium and its impact on onion plant. Carbohydrate Polymer Technologies and Applications, 6, 100388. https://doi.org/10.1016/j.carpta.2023.100388

[9] Abbass, M., & Akhai, S. (2026). E-waste 4.0. In Harnessing smart recycling for sustainable e-waste management (pp. 63–112). IGI Global Scientific Publishing. https://doi.org/10.4018/979-8-3373-4407-2.ch003

[10] Alao, K. T., Gilani, S. I.-u.-H., Sopian, K., Alao, T. O., Oyebamiji, D. S., & Oladosu, T. L. (2024). Biomass and organic waste conversion for sustainable bioenergy: A comprehensive bibliometric analysis of current research trends and future directions. International Journal of Renewable Energy Development, 13(4), 750–782. https://doi.org/10.61435/ijred.2024.60149

[11] Yang, X., Liu, H., Zhao, Y., & Liu, L. (2016). Preparation and characterization of polysulfone membrane incorporating cellulose nanocrystals extracted from corn husks. Fibers and Polymers, 17(11), 1820–1828. https://doi.org/10.1007/s12221-016-6762-7

[12] Mohamad Amini, M. H. (2023). Potential use of residual sawdust—A versatile, inexpensive and readily available bio-waste. In Sustainable materials and technology (pp. 141–154). Springer Nature Singapore. https://doi.org/10.1007/978-981-99-1905-5_11

[13] Camarena-Bononad, P., Freitas, P. A. V., Chiralt, A., & Vargas, M. (2024). Subcritical water extraction for recovering cellulose fibres from Posidonia oceanica waste. Carbohydrate Polymer Technologies and Applications, 8, 100550. https://doi.org/10.1016/j.carpta.2024.100550

[14] Mou, C., Gong, Y., Chen, L., Martin, F., Kang, H., & Bian, Y. (2023). Comparative analysis of simulated in-situ colonization and degradation by Lentinula edodes on oak wafer and corn stalk. Frontiers in Microbiology, 14. https://doi.org/10.3389/fmicb.2023.1286064

[15] Woźniak, A., Kuligowski, K., Świerczek, L., & Cenian, A. (2025). Review of lignocellulosic biomass pretreatment using physical, thermal and chemical methods for higher yields in bioethanol production. Sustainability, 17(1), 287. https://doi.org/10.3390/su17010287

[16] Bi, H., Wei, Y., Wang, Z., & Chen, G. (2024). Fundamental investigation of micro-nano cellulose and lignin interaction for transparent paper: Experiment and electrostatic potential calculation. International Journal of Biological Macromolecules, 260, 129180. https://doi.org/10.1016/j.ijbiomac.2023.129180

[17] Chevalier, A., Evon, P., Monlau, F., Vandenbossche, V., & Sambusiti, C. (2025). Optimization of lime impregnation coupled with twin-screw extrusion pretreatment to improve biomethane production from corn stover. Bioresource Technology Reports, 30, 102158. https://doi.org/10.1016/j.biteb.2025.102158

[18] Zhang, D., Liu, J., Xu, H., Liu, H., & He, Y.-C. (2024). Improving saccharification efficiency of corn stover through ferric chloride-deep eutectic solvent pretreatment. Bioresource Technology 399, 130579. https://doi.org/10.1016/j.biortech.2024.130579

[19] Shit, P., Kundu, M., & Misra, A. K. (2023). Expeditious preparation of 1,6-anhydro-1-thio-β-D-hexopyranose derivatives. Carbohydrate Research, 525, 108765. https://doi.org/10.1016/j.carres.2023.108765

[20] Lu, H., Zhang, L., Yan, M., Wang, K., & Jiang, J. (2022). Screw extrusion pretreatment for high-yield lignocellulose nanofibrils (LCNF) production from wood biomass and non-wood biomass. Carbohydrate Polymers, 277, 118897. https://doi.org/10.1016/j.carbpol.2021.118897

[21] Wolfs, J., Scheelje, F. C. M., Matveyeva, O., & Meier, M. A. R. (2023). Determination of the degree of substitution of cellulose esters via ATR-FTIR spectroscopy. Journal of Polymer Science, 61(21), 2697–2707. https://doi.org/10.1002/pol.20230220

[22] Wu, Y., Li, X., Li, F., Ling, Z., Meng, Y., Chen, F., & Ji, Z. (2022). Promising seawater hydrothermal combining electro-assisted pretreatment for corn stover valorization within a biorefinery concept. Bioresource Technology, 351, 127066. https://doi.org/10.1016/j.biortech.2022.127066

[23] Park, S.-Y., & Her, J.-Y. (2026). Corn husk-derived microcrystalline cellulose reinforced carrageenan films: Development, characterization, lipid oxidation kinetics, and food packaging application. Journal of Food Engineering, 410, 112901. https://doi.org/10.1016/j.jfoodeng.2025.112901

[24] Fan, G., Wang, M., Liao, C., Fang, T., Li, J., & Zhou, R. (2013). Isolation of cellulose from rice straw and its conversion into cellulose acetate catalyzed by phosphotungstic acid. Carbohydrate Polymers, 94(1), 71–76. https://doi.org/10.1016/j.carbpol.2013.01.073

[25] Varma, V. K. C., Rao, D. V. N. J. J., & Raju, V. K. V. (2025). Extraction and physicochemical characterization of microcrystalline cellulose from canal weed (Eichhornia crassipes) biomass: Biomass valorization approach. International Journal of Biological Macromolecules, 323, 147203. https://doi.org/10.1016/j.ijbiomac.2025.147203

[26] Liu, Y., Zhang, L., Ain, Q. U., & Tong, Z. (2024). Efficient synthesis of cellulose acetate through one-step homogeneous acetylation of cotton cellulose in binary ionic liquids. International Journal of Biological

Macromolecules, 281, 136306. https://doi.org/10.1016/j.ijbiomac.2024.136306

[27] Kaur, G., Kaur, P., Kaur, J., Singla, D., & Taggar, M. S. (2024). Xylanase, xylooligosaccharide and xylitol production from lignocellulosic biomass: Exploring biovalorization of xylan from a sustainable biorefinery perspective. Industrial Crops and Products, 215, 118610. https://doi.org/10.1016/j.indcrop.2024.118610

[28] Hill, H. S. (1930). Utilization of hardwoods for mechanical and chemical pulp. Journal of Forestry, 28(8), 1146–1152. https://doi.org/10.1093/jof/28.8.1146

[29] Cvetković, K., Karabegović, I., Dordevic, S., Dordevic, D., & Danilović, B. (2025). Valorization of food industry waste for biodegradable biopolymer-based packaging films. Processes, 13(8), 2567. https://doi.org/10.3390/pr13082567

[30] Zhang, X., Li, M., Zhang, X., Hou, X., & Wang, X. (2026). Multifunctional modification of bio-based polyamide 56 fabric via luteolin for durable colouristic, antioxidant, antibacterial and UV protective properties. Sustainable Chemistry and Pharmacy, 49, 102295. https://doi.org/10.1016/j.scp.2025.102295

[31] Liu, J., Wang, C., Zhao, X., Yin, F., Yang, H., Wu, K., Liang, C., Yang, B., & Zhang, W. (2022). Bioethanol production from corn straw pretreated with novel deep eutectic solvents. SSRN Electronic Journal. https://doi.org/10.2139/ssrn.4121127

[32] Bhuvana, T., Tiwari, A., & Chandraprakash, C. (2023). Green fabrication of cellulose-rich agricultural residues for scalable and biodegradable acoustic boards. Industrial Crops and Products, 204, 117404. https://doi.org/10.1016/j.indcrop.2023.117404

[33] Ndukwe, N. A., Okiei, W. O., Jenmi, F. O., & Alo, B. I. (2012). The correlates of the yield of chemical pulp, the lignin content and the extractive materials of tropical hardwoods. African Journal of Agricultural Research, 7, 5518–5524.

cover

Published

2026-10-09

How to Cite

Synthesis and Characterization of Cellulose Acetate and its Derivatives from  Sawdust and Corn Husk Lignocellulosic Biomass Waste. (2026). Lafia Journal of Scientific and Industrial Research, 4(2), 162-172. https://doi.org/10.62050/ljsir2026.v4n2.950

How to Cite

Synthesis and Characterization of Cellulose Acetate and its Derivatives from  Sawdust and Corn Husk Lignocellulosic Biomass Waste. (2026). Lafia Journal of Scientific and Industrial Research, 4(2), 162-172. https://doi.org/10.62050/ljsir2026.v4n2.950

Similar Articles

You may also start an advanced similarity search for this article.